Harley Davidson Exhaust Stud Removal

This is more likely to be an issue on bikes that are stored in sheds or left outside for long periods of time.

Harley davidson exhaust stud removal. REMOVING SEIZED MOTORCYCLE EXHAUST STUD NUTS - YouTube. Can remove the old stud and tap the hole to the next larger size over then install the oversized stud. Hold the nut against the stud end with a pliers and build the weld up inside the nut.

The thread going into the head is 516-18. 06- Pres T Cam Engine Tools Parts 84-98 EVO Engine Parts Tools 99-06 T Cam Engine. I personally would wait until you have to replace the studs or you have the heads off for another reason.

516-24 x 34 516-18 x 916 for the stock stud. With proper exhaust gaskets you will not need to over torque the nuts when going back on. Would anyone know of an easy way to remove exhaust flange studs in the heads without breaking them off.

Forums General Tech Harley Davidson Engine Fuel and Exhaust Removing exhaust flange studs. Exhaust nuts often seize due to corrosion forming on the exhaust studs that hold the exhaust clamp in place. 84-Pres BT 83-Pres XL 87-Pres Buell exc 1125R.

To remove them without damaging them double nut the stud and back it out. Its hard to imagine it isnt leaking even if you dont hear it and as much as the engine and exhaust move during normal riding it is only a matter of time before the other stud snaps off or you end up with a cracked flange on the pipe. Harley Davidson Repair Tips - When installing exhaust gaskets you want to make sure they do not bunch up.

Using your torch heat up the base of the exhaust stud where it meets the. Once the nut is cherry red turn off the torch and remove the nut. That said a broken header stud should be repaired as soon as possible.